Constructing your own cornhole set offers a sense of accomplishment and allows you to tailor it to your preferences. Whether you’re an experienced woodworker or a novice seeking a fun project, building a cornhole set is an enjoyable endeavor. In this comprehensive guide, we’ll walk you through every step of the process, from gathering materials to adding finishing touches. Let’s dive right in and create a cornhole set that will elevate your backyard games!
Before embarking on this project, it’s crucial to familiarize yourself with the necessary materials and tools. You’ll need plywood or oriented strand board (OSB) for the playing surface, 2×4 lumber for the frame, wood screws, glue, and paint. Additionally, you’ll need a circular saw, drill, sander, and other basic woodworking tools. Once you have everything you need, let’s begin building your one-of-a-kind cornhole set!
The first step involves constructing the frame. Cut four pieces of 2×4 lumber to the desired length for the sides and legs of the cornhole board. Assemble the frame using wood screws and glue, ensuring that it forms a sturdy rectangle. Next, cut two pieces of plywood or OSB to fit the frame and attach them using wood screws. Sand the surface of the board smooth and round off any sharp edges for a professional finish.
Materials and Tools
Building a cornhole board is a fun and rewarding project that can be completed in a few hours. Before you begin, you will need to gather the following materials and tools:
Materials
Plywood
You will need two pieces of 3/4-inch plywood, each measuring 24 inches by 48 inches. This plywood will form the playing surface of the cornhole board.
Legs
You will need four legs to support the cornhole board. The legs can be made from 2x4s, 4x4s, or any other type of lumber that is strong enough to support the weight of the board.
Braces
You will need two braces to stabilize the legs of the cornhole board. The braces can be made from 2x4s or 1x4s.
Hardware
You will need the following hardware to assemble the cornhole board:
| Item | Quantity |
|---|---|
| Wood screws | 1 1/2-inch |
| Lag bolts | 3/8-inch x 3 inches |
| Washers | 3/8-inch |
| Nuts | 3/8-inch |
Other materials
In addition to the materials listed above, you will also need the following:
- Caulk
- Wood filler
- Paint or stain
Building the Frame
Materials:
– Eight 2x4s (eight feet long)
– 2-inch wood screws
– Wood glue
Begin by cutting the 2x4s to length. The frame will consist of four legs, connected by two long boards on the top and bottom.
Assemble the frame by first attaching the legs to the bottom board. Use wood glue to secure the joints, then reinforce them with 2-inch screws. Align the top board and attach it in the same manner.
Once the frame is assembled, reinforce the joints further by adding diagonal braces. Cut two additional 2x4s at a 45-degree angle, and attach them to the corners of the frame. Secure them with wood glue and screws for added stability.
Attaching the Leg Supports
Once the sides are assembled, it’s time to attach the leg supports. This step will provide stability and support to the cornhole board.
Materials:
| Item | Quantity |
|---|---|
| 1×4 pine lumber (cut to 24″ lengths) | 4 |
| Wood screws (2-1/2″ or 3″) | 16 |
Instructions:
- Position two of the 1×4 pine legs against the inside of the board at each end, flush with the bottom edge.
- Align the legs vertically and make sure they are equidistant from the center of the board.
- Using wood screws, secure the legs to the board from the inside. Drive two screws through each leg into the side supports, starting at the top and working your way down. Be sure to countersink the screws slightly below the surface of the wood.
Repeat the process for the other side of the board to complete the leg supports.
Once the leg supports are attached, the cornhole board is structurally complete. The next step is to add the playing surface and finish the board to your desired style.
Creating the Playing Surface
Preparing the Wood
Select two pieces of 3/4-inch plywood for the playing surfaces. Cut them to a rectangular shape measuring 48 inches wide by 24 inches high.
Layering the Platform
Place one plywood sheet on the ground as the base. Next, lay the other plywood sheet on top, but offset it by 12 inches. This will create a raised platform with a 12-inch drop at the far end. Secure the sheets together with 2-inch wood screws.
Attaching the Legs
Cut four legs from 2×4 lumber, each measuring 32 inches long. Attach the legs to the corners of the platform using 3-inch wood screws. Position the legs flush with the edges of the plywood.
Trimming and Sanding
Trim any excess plywood around the legs using a jigsaw. Use sandpaper to smooth the edges and surfaces of the playing platform. Round the corners of the platform for a finished look.
Surface Treatment
Consider painting or sealing the playing surface for protection. This will help prevent warping and extend the life of the cornhole game.
Installing the Hole
Cut a 6-inch hole in the center of the raised platform, 9 inches from the far edge. Sand the edges of the hole to remove any splinters. Reinforce the hole by gluing and nailing a 1/4-inch metal ring around its circumference.
Adding the Scoring Area
Divide the playing surface into two scoring zones. Paint or draw a line 2 inches from the far edge for the 3-point zone and another line 2 inches from the near edge for the 1-point zone.
Cutting the Holes
Cutting the holes in the cornhole boards is a crucial step, as it affects the gameplay. Here’s a detailed guide to ensure precise and consistent cuts:
1. Mark the Hole Locations
Use a measuring tape and pencil to mark the center of each board, 9 inches from the top and 12 inches from the side edges.
2. Create a Template
If desired, create a template by cutting a 6-inch diameter hole in a piece of scrap wood. Align the template over the marked locations and trace the hole outline.
3. Drill Pilot Holes
Using a small drill bit (e.g., 1/8 inch), drill pilot holes at the center of each marked location. This will guide the jigsaw blade when cutting.
4. Set Up the Jigsaw
Equip the jigsaw with a sharp cutting blade for wood. Adjust the blade to tilt slightly towards the outside of the board.
5. Cut the Holes
Hold the board securely and start cutting by following the marked outline or template. Carefully maneuver the saw to create a smooth, circular cut. Here are some tips:
- Maintain a steady hand and avoid rushing.
- Take shallow passes, especially when cutting near the edges.
- Be aware of the grain direction and adjust the cutting angle accordingly.
- Use a sanding block or sandpaper to smooth any rough edges after cutting.
| Tip | Additional Detail |
|---|---|
| Avoid overheating the blade | Take breaks or use a lubricant spray to prevent premature blade wear. |
| Clamp the board securely | Use a vice or clamps to keep the board stable during cutting. |
| Check the blade regularly | Inspect the blade for sharpness and replace it if necessary. |
Sanding and Finishing
Sanding
Once the base and sides are attached, you’ll need to sand them smooth. Start by using a medium-grit sandpaper and work your way up to a fine-grit sandpaper. Be sure to sand in the direction of the wood grain to avoid creating scratches or gouges. The goal is to create a surface that is smooth and free of any splinters or rough edges.
Finishing
After sanding, you’ll need to apply a finish to the cornhole board to protect it from the elements and give it a professional look. You can use a variety of finishes, such as paint, stain, or polyurethane. If you’re using paint, you’ll need to apply a primer first. If you’re using stain, you’ll need to apply a topcoat to protect it from UV damage. If you’re using polyurethane, you can apply it directly to the wood without a primer or topcoat.
Painting
When painting the cornhole board, use a brush or roller to apply the paint. Be sure to apply even strokes and cover the entire surface. Allow the first coat to dry completely before applying a second coat. For added durability, you can apply a third coat.
Staining
When staining the cornhole board, apply the stain with a brush or rag. Let the stain penetrate the wood for 5-10 minutes, then use a clean cloth to wipe off any excess stain. Allow the stain to dry completely before applying a topcoat.
Applying Polyurethane
When applying polyurethane, use a brush or roller to apply the polyurethane. Be sure to apply even strokes and cover the entire surface. Allow the first coat to dry completely before applying a second coat. For added durability, you can apply a third coat.
| Finish | Method | Number of Coats |
|---|---|---|
| Paint | Brush or roller | 2-3 |
| Stain | Brush or rag | 1, with a topcoat |
| Polyurethane | Brush or roller | 2-3 |
Adding Graphics or Decorations
Once you have the basic structure of your cornhole board in place, it’s time to add some personal flair! Here’s how to add graphics or decorations to your cornhole board:
1. Choose Your Design:
Start by deciding what you want to decorate your board with. You can use stencils, paint, decals, or even photos to create a custom design.
2. Prepare the Surface:
Clean the surface of your board and sand it lightly to create a smooth surface for the graphics.
3. Apply Stencils:
If you’re using stencils, place them on the board and use spray paint or acrylic paint to fill in the design.
4. Paint by Hand:
If you’re painting by hand, use a brush or sponge to apply the paint evenly. Be sure to use multiple coats for a vibrant and durable finish.
5. Use Decals:
Decals are a quick and easy way to add graphics to your board. Clean the surface and apply the decals according to the manufacturer’s instructions.
6. Add Photos:
If you want to personalize your board with a photo, print it out on photo paper and glue it to the board. Use a clear acrylic sealant to protect the photo.
7. Advanced Decoration Techniques:
If you’re feeling adventurous, you can experiment with more advanced decoration techniques such as:
| Technique | Description |
|---|---|
| Pyrography | Using a heated pen to burn designs into the wood |
| Carving | Using a chisel or knife to carve designs into the wood |
| Intarsia | Creating designs by inlaying pieces of different colored wood |
Constructing the Beanbags
Selecting the Fabric
Choose durable fabric like duck canvas or ripstop nylon. These materials are weatherproof and can withstand repeated use.
Determining Size
Standard beanbags measure 6 x 6 inches. For added stability, consider making them slightly larger, around 7 x 7 inches.
Sewing the Bags
Cut two pieces of fabric measuring 9 x 9 inches (for 6 x 6 inch bags) or 10 x 10 inches (for 7 x 7 inch bags). Sew around three sides, leaving one side open for filling.
Filling the Bags
Purchase or make corn kernels to fill the bags. Use a funnel to fill them to approximately 1.5 pounds each. Sew the open side closed securely.
Double-Bagging (Optional)
For added durability, consider double-bagging. Sew another layer of fabric around the filled beanbags, leaving an opening to fill with 0.5 pounds of corn. Sew the opening closed.
Covering the Bags
Wrap the beanbags with durable fabric, such as duck canvas, and sew it securely. Use a contrasting color to stand out on the cornhole board.
Embellishments
Add tassels or other decorative elements to personalize the beanbags. Ensure they don’t interfere with gameplay.
Testing and Adjusting
Once your cornhole board is assembled, it’s time to test it out. Be sure to have some bean bags and a partner to test with.
Checking for Levelness
Place the board on a flat surface and check for levelness using a spirit level. The board should be level both front to back and side to side. If it’s not level, adjust the legs by turning them until it is.
Testing the Hole
Toss a bean bag into the hole from a few feet away. The bag should go smoothly through the hole without getting stuck. If it gets stuck, widen the hole slightly.
Adjusting the Distance
The distance between the boards should be 27 feet, measured from the front edge of each board to the opposite back edge. If the distance is incorrect, adjust the boards until it is right.
Measuring the Height
The top of the board should be 12 inches off the ground. Measure the height from the ground to the top of the board. If it’s too high or too low, adjust the legs until it is correct.
Fine-tuning the Angle
The angle of the board can be adjusted to make the game more or less challenging. A steeper angle makes it harder to get the bag in the hole, while a shallower angle makes it easier.
To adjust the angle, place a bean bag on the board and let it roll down. If it rolls all the way to the end and falls off, the angle is too steep.
If it stops before it reaches the end, the angle is too shallow. Adjust the legs until the bag rolls just over the front edge of the hole.
Once you’ve adjusted the angle, test it out with several tosses to make sure it’s right.
Table: Cornhole Board Dimensions and Adjustments
| Dimension | Measurement | Adjustment |
|---|---|---|
| Length | 48 inches | Not adjustable |
| Width | 24 inches | Not adjustable |
| Height | 12 inches | Adjustable with legs |
| Distance between boards | 27 feet | Adjustable by moving boards |
| Angle | Variable | Adjustable with legs |
Maintenance and Care
Regular Cleaning
To keep your cornhole boards looking their best, wipe them down with a damp cloth regularly. Avoid using harsh chemicals or cleaners, as these could damage the finish. If the boards get particularly dirty, you can use a mild soap solution. Rinse the boards thoroughly with clean water and dry them completely before storing them.
Protecting from the Elements
If you’re planning to store your cornhole boards outside, it’s important to protect them from the elements. Cover them with a tarp or store them in a shed or garage. If you can’t avoid storing them outside, make sure they’re placed in a shaded area and raised off the ground to prevent moisture damage.
Repairing Scratches and Dents
Over time, your cornhole boards may get scratched or dented. You can easily repair these imperfections using a wood filler or epoxy. Simply apply the filler to the damaged area and smooth it out with a putty knife or sandpaper. Once the filler has dried, you can repaint or stain the area to match the rest of the board.
Preventing Warping
Warped cornhole boards can make it difficult to play the game. To prevent warping, store your boards in a dry, climate-controlled environment. Avoid exposing them to extreme heat or moisture for extended periods. If your boards do warp slightly, you can try to flatten them by placing them under heavy weights or using a board stretcher.
Replacing Bags
The bean bags used in cornhole can wear out over time. When this happens, you can easily replace them with new bags. To ensure consistent gameplay, it’s best to replace all of the bags at once. You can purchase replacement bags online or at most sporting goods stores.
Storing Cornhole Boards
When you’re not using your cornhole boards, it’s important to store them properly to protect them from damage. Store them in a dry, climate-controlled environment. If you’re storing them outside, cover them with a tarp or store them in a shed or garage. Make sure they’re raised off the ground to prevent moisture damage.
Maintenance Checklist
To help you keep your cornhole boards in top condition, here’s a quick maintenance checklist:
| Task | Frequency |
|---|---|
| Clean with a damp cloth | Regularly |
| Repair scratches and dents | As needed |
| Store in a dry, climate-controlled environment | Always |
| Replace bean bags | As needed |
| Inspect for damage | Regularly |
How to Build Cornhole
Cornhole, also known as beanbag toss, is a popular backyard game that can be enjoyed by people of all ages. It’s a great way to relax and have some fun with friends and family. The game is played with two wooden boards, each with a hole in the middle. Players take turns tossing beanbags at the boards, trying to get them into the hole. The first player or team to score 21 points wins the game.
If you’re interested in building your own cornhole boards, there are a few things you’ll need to do.
1. Gather your materials. You will need the following materials to build cornhole boards:
* Two pieces of 3/4-inch plywood, each measuring 24 inches by 48 inches
* Two 2x4s, each measuring 24 inches long
* Two 1x4s, each measuring 48 inches long
* Wood screws
* Sandpaper
* Paint or stain (optional)
2. Cut the plywood and 2x4s. Cut the plywood into two 24-inch by 48-inch pieces. Cut the 2x4s into four 24-inch pieces.
3. Attach the 2x4s to the plywood. Attach the 2x4s to the plywood using wood screws. Make sure the 2x4s are flush with the edges of the plywood.
4. Attach the 1x4s to the 2x4s. Attach the 1x4s to the 2x4s using wood screws. Make sure the 1x4s are flush with the edges of the 2x4s.
5. Sand the boards. Sand the boards until they are smooth.
6. Paint or stain the boards. Paint or stain the boards as desired.
Once you have finished building your cornhole boards, you can start playing the game!
People Also Ask
What is the best wood to use for cornhole boards?
The best wood to use for cornhole boards is plywood. Plywood is strong, durable, and weather-resistant. It is also relatively inexpensive, making it a great option for beginners.
What is the regulation size for cornhole boards?
The regulation size for cornhole boards is 24 inches wide by 48 inches long. The hole should be 6 inches in diameter and centered 9 inches from the top of the board.
How do you play cornhole?
To play cornhole, two players or teams stand at opposite ends of the cornhole boards. Each player or team takes turns tossing beanbags at the boards. The goal is to get the beanbags into the hole. The first player or team to score 21 points wins the game.
What are the rules of cornhole?
The rules of cornhole are simple.
* Players take turns tossing beanbags at the boards.
* The goal is to get the beanbags into the hole.
* If a beanbag lands on the board but does not go into the hole, it is worth 1 point.
* If a beanbag goes into the hole, it is worth 3 points.
* The first player or team to score 21 points wins the game.
