Automated systems are employed to recover valuable materials from spent power cells. These systems typically involve multiple stages, including sorting, dismantling, crushing, and chemical separation. For instance, a typical process might begin with automated sorting based on battery chemistry, followed by robotic dismantling to remove casings and wiring. Subsequent stages might involve mechanical crushing and size reduction, followed by hydrometallurgical or pyrometallurgical processes to extract metals like lithium, cobalt, nickel, and manganese.
Resource recovery from these power cells addresses both environmental and economic concerns. The process reduces the need for new material mining, lessening the environmental impact associated with extraction. Furthermore, it minimizes the potential for hazardous materials from spent batteries to leach into landfills, protecting ecosystems. Reclaiming valuable metals also contributes to a more circular economy and can reduce manufacturing costs for new batteries. The growing demand for electric vehicles and portable electronics has underscored the increasing importance of efficient and sustainable recovery processes.