This technology employs an induction furnace to melt conductive materials within a segmented, water-cooled copper crucible. The lack of contact between the molten material and the crucible walls, achieved through electromagnetic levitation, minimizes contamination and allows for the processing of highly reactive metals. A prime example is the casting of titanium alloys for aerospace components.
The inherent advantages of this process are significant. High purity levels are attainable, leading to superior material properties. Complex shapes can be formed due to the precise control over the molten metal. Furthermore, the process offers flexibility in terms of the materials that can be processed, extending beyond titanium to include other reactive and refractory metals. This technology’s development represents a significant advancement in materials science, enabling the production of high-performance components for demanding applications.